Geofoam

Geofoam made with EPS is a lightweight, rigid foam material that has been used around the world as lightweight fill, compressible inclusions, thermal insulation, and drainage. EPS geofoam is approximately 100 times lighter than most soil and at least 20 to 30 times lighter than other lightweight fill alternatives. This extreme difference in unit weight compared to other materials makes EPS geofoam an attractive fill material. Because it is a soil alternative, EPS geofoam embankments can be covered to look like normal sloped embankments or finished to look like a wall.

Construction Sites using Geofoam
Construction Sites using Geofoam

Frequently Asked Questions

What is geofoam?

A: Geofoam is a rigid EPS foam that can be used for exterior applications such as lightweight fill, compressible inclusions, thermal insulation, and drainage. It is 100 times lighter than most soil and provides superior structural properties in many applications.

Where can I buy geofoam?

A: You should purchase geofoam manufactured near your project to minimize shipping and storage costs.

What is geofoam made of?

A: Geofoam is made by fusing expanded polystryrene (EPS) beads together in a block form to a specific density, achieving an objective compression strength.

Lightweight Void Fill

Geofoam Lightweight Void Fill
Geofoam Lightweight Void Fill

EPS Geofoam is a lightweight fill material used in construction where conditions will not allow for conventional soil, sand or stone fill materials. It is often used when existing soil conditions are soft or loose and not capable of supporting required loads. It is approximately 100 times lighter than conventional fill and 20 times lighter than other lightweight fill alternatives.

Geofoam Lightweight Void Fill
Geofoam Lightweight Void Fill

Using EPS Geofoam greatly reduces vertical loads and reduces future settlement. Because blocks can be set into place by hand or by lightweight construction equipment, the use of earth moving equipment is reduced which can reduce project costs.

Geofoam Earthwork Blocks
Geofoam Earthwork Blocks

Geofoam blocks are delivered to the sight ready to use typically in sizes up to 3' x 4' x 8', or larger if the job requires. Since blocks typically weigh between 1 and 2 pounds per cubic foot, they can be easily put into place by hand. The material can be installed in any kind of weather and in areas with difficult access. If on-site cutting is required, a portable hot wire cutter or a standard chain saw can be used.

With compression strengths ranging from 2.2 psi to over 15 psi with 1% deformation, EPS Geofoam can accommodate almost any required design loads. Typical uses include bridge abutments, retaining walls, highway construction and general fill where lateral loads or site conditions preclude the use of conventional fill materials. It is also used around underground pipes and culvert reducing lateral and vertical loads.

Interior Void Vill

Geofoam Interior Void Fill
Geofoam Interior Void Fill

When interior construction calls for a raised floor such as a stage or platform or handicap ramp, EPS Geofoam is the fastest and most cost effective way to fill the space. It can be delivered to the job site with tapered cuts, making handicap ramp construction a snap. Standard blocks can be put in place filling the void between earth and slab or between an existing and new slab quickly and accurately eliminating the need for tamping.

Rooftop Landscaping EPS

Geofoam Rooftop Landscaping Foam
Geofoam Rooftop Landscaping Foam

Green roofs are a part of almost every new residential and commercial building project. Whether the project calls for a few planters on the roof or extensive planting, EPS Geofoam is the fast and lightweight solution. The material is delivered pre-cut to the job specifications. It can easily be raised to the roof where it is placed quickly by hand reducing the need for heavy equipment. Its light weight and structural properties make EPS Geofoam the perfect material for rooftop projects.

Theater Conversions

Geofoam Stadium Seating Foam
Geofoam Stadium Seating Foam

There is no easier or faster way to take the slope out of an existing theater floor for retail conversion then the use of tapered EPS Geofoam. The blocks are delivered to the site, pre-cut, and ready to put into place. The new concrete slab can then be installed on top of the newly leveled surface. When a project calls for stadium seating, EPS Geofoam is the economical solution. Again the blocks are delivered to the site pre-cut and ready to place. Forms are placed in front of the risers and the concrete is poured. The floor is much lighter and construction is faster, saving time and reducing costs.

Geotech Insulated Drainage

GeoTech Insulated Drainage
GeoTech Insulated Drainage

GeoTech Insulated Drainage Panels are a type of geofoam material generically known as glued polystyrene porous block. The GeoTech Insulated Drainage Panel is a geocomposite which serves as a sheet-drain that consists of two geosynthetic materials: a geofoam and a geotextile.

Tested according to ASTM standards and the Department of the Army Corps of Engineers Laboratory Soils Testing Manual (EM 1110-2-1906, Appendix VII), the drainage panels have exhibited excellent performance characteristics. They provide permanent, permeability efficiency which is maintained to depths of up to 40 feet (e6.55m) and with lateral pressures of up to 1,600 lbs/ft (80kPa).

With the costs of construction and energy continuing to escalate, the necessity to make all building space environmentally habitable and energy efficient is paramount. Realizing that buildings leak both water and energy, GeoTech Insulated Drainage Panels were developed to offer the following benefits:

  • Relief of hydrostatic pressure

  • Protects waterproofing system and structure from damage during backfill operations.

  • Will not puncture, deform or injure critical waterproofing membranes.

  • Adds substantial insulation value (R=3.5 per inch - dry, ASTM C-518) to below-grade interior space.

  • Reduces potential of condensation by moving the dew point to the exterior of the wall.

  • Lightweight, factory-fabricated panels handle and install easily resulting in time and labor savings.

  • Helps protect against frost heave and stress from expansive soil movements.

  • Requires no special storage areas or equipment for installation.

  • No mechanical fastening necessary.

  • No longer necessary to depend on site labor for construction of hydrostatic pressure relief system.

  • Inspector can make quick visual check and be assured of proper installation.

  • Uniform thickness and quality assures predicable drainage characteristics.

GeoTech Insulated Drainage Diagram
GeoTech Insulated Drainage Diagram

Composition and Materials: GeoTech Insulated Drainage Panels are composed of high quality expanded polystyrene (EPS) beads. The EPS beads are glued together with a specially developed waterproof, asphalt adhesive and molded into blocks. The blocks are then cut into panels of various thicknesses. The radius to radius bonding creates channels that allow free passage of ground water and produces excellent permeability ratings.

The panels typically have a geotextile factory laminated to one side of the board. A vapor retarder such as PVC, foil, polyethylene sheeting, EPS, etc., can also be added to the interior face of the drainage panel, if required. This protects the building from condensation, provides a barrier to pour concrete against in sheeting and shoring applications or adds to the U-value of the structure.

GeoTech Insulated Drainage Panels have a standard size of 48" x 48" and can be specified in standard thicknesses of 1.5", 1.0", 2.0", 3.0", 4.0" or up to 24" depending on project specific requirements. Special shapes or other thicknesses are available, contact local manufacturer/distributor or GeoTech Systems Corporation for specific capabilities.

Applications: GeoTech Insulated Drainage Panels are recommended for use over the waterproofing material on below-grade foundation walls or roof systems. Highway or landscaping retaining walls, interior or exterior planters, pedestrian pavers, and other critical applications where ground water may present a problem now or in the future, are also excellent uses for GeoTech Panels. In areas where energy conservation or water condensation may be a design consideration, the insulation properties of the GeoTech Panels present real benefits to the owner at no additional cost.

Limitations: To function as intended, GeoTech products must be used in conjunction with a perimeter hydrostatic pressure relief system. They should not be installed under surfaces subject to heavy point loading and should not be exposed to petroleum solvents, fuels or uncured solvent-based waterproofing or damp-proofing material.

Waterproofing membranes should be adequately cured so as not to interfere with the subsequent adhesion of GeoTech Drainage Panels. Compatibility with the surrounding soil composition should also be determined to ensure product effectiveness.

EPS materials (including GeoTech Drainage Panels) should be considered combustible when directly exposed to flame. They should not be installed or stored near an open flame or other source of ignition.

GeoTech Insulated Drainage
GeoTech Insulated Drainage

Overall Product in Place: The serious and costly problem of keeping below-grade structures free of water and condensation is greatly reduced by incorporating GeoTech Insulated Drainage Panels into the initial total system design. By relieving hydrostatic pressure from the subsurface wall or roof, the waterproofing system specified is permitted to function as designed. Additionally, the waterproofing membrane and structure is protected during the backfill operation. Safety factors for structural loading are also increased due to lower stress on the walls. This is especially true in horizontal underground roof applications. By replacing the gravel filtration medium with GeoTech panels, hydrostatic pressure is reduced as well as the weight of the gravel on the structure.

Problems associated with condensation are reduced due to the insulating qualities of the GeoTech panels. The energy requirements necessary to maintain a comfortable environment are also reduced, thus creating a return on investment for the owner at no additional cost.

GeoTech Insulated Drainage panels also provide a conduit for the transmission of ground-borne gasses such as radon and methane away from below-grade structures.

GeoTech Insulated Drainage
GeoTech Insulated Drainage

Technical Data:

  • Density/Weight: 2.0 pcf nominal

  • Coefficient of Permeability: 1.24 cm/sec (ASTM D-2434)*

  • Hydraulic Transmissivity: Approximately 12 gpm at 4" thickness. Radial flow to gravity well - 10' radius.

  • Thermal Conductivity: K=0.285 (dry) @ 75°F (ASTM C-518)

  • Thermal Resistance: R=3.5 (dry) @ 75°F (per inch of thickness uncompressed)

  • Compression Strength: Under short term loading, compression of approximately 800 psf (40 kPa) will result in a 10% deformation (ASTM D-1621-73).

  • Under installed conditions, pressure of 1200 psf (57 kPa)(equivalent to ground pressure at a depth of 50 feet with an equivalent fluid pressure of 40H psf), will result in compression of approximately 30%.

  • Stability: GeoTech products are permanently resistant to moisture, including total immersion, and are unaffected by normal acidic or aklylinic soil conditions.

  • Tested under compression according to Department of the Army Corps of Engineers Lab, Soils Testing Manual (EM 1110-2-1906, May 1980) Appendix VII.

GeoTech Insulated Drainage
GeoTech Insulated Drainage

Installation: For foundations or retaining walls below-grade, attach Drainage Panel to the wall after installation of the waterproofing system. Place six daubs of OSI QB-300 (or equal) adhesive on the board surface and press onto vertical surface with the filter fabric placed toward the earth.

Factory laminated panels are furnished with a 2" minimum fabric lap joint. Installation should begin at the perimeter drain. When applying to walls, butt sheets together and stagger vertical joints. All outside or inside corners should be lapped with the full thickness of the board. If field applying geotechnical fabric over panels, follow fabric manufacturer’s recommendations regarding the amount of overlap at joints.

Field cutting of the Drainage Panel is accomplished with a handsaw. For walls placed directly against sheeting or shoring, Drainage Panel must be secured by adhesive and/or mechanical fastening prior to placement of concrete or masonry. A polyethylene separator sheet should be installed, thus blocking the migration of concrete into the Drainage Panel. Sleeves (4" min.) spaced at 20 foot centers must be provided through the foundation wall beneath the floor slab to provide through-drainage to the interior hydrostatic pressure relief system.

For planter boxes, etc., apply Drainage Panel to bottom and or side surfaces with sufficient amount of OSI QB-300 (or equal) adhesive to prevent dislodging during placement of earth. Ensure that filter fabric side faces the soil.

Adhesives specified other than GeoTech products should be checked for compatibility with the Drainage Panel.

Warranty: GeoTech Systems Corporation warrants for a period of 5 years that the Drainage Panel will be free of manufacturing defects. The company will, at its option, either replace any material proven to be defective or refund the purchase price of the material. GeoTech Systems Corporation does not assume any other liability, direct or indirect, nor any consequential damages.

THE ABOVE WARRANTY IS OFFERED IN LIEU OF ALL OTHERS, IMPLIED OR EXPRESSED, AND MAY BE MODIFIED OR EXTENDED ONLY IN WRITING BY CORPORATE OFFICERS OF THE COMPANY.

Maintenance: GeoTech Insulated Drainage Panels require no maintenance once installed.

Technical Services: Complete technical services are available from GeoTech Systems Corporation and its licensed manufacturers or distributors. Services include assistance during the design and specifications stages. Sales representatives can also work with the contractor through the initial stages of application to assure proper installation.

NOTICE: The information contained herein is, to the best of GeoTech’s knowledge, accurate and reliable as of August 1998. Freedom from patents of GeoTech or others is not to be inferred. For any information that may have been developed subsequent to August 1998, consult the nearest GeoTech sales office.

Customer Projects

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