Universal Foam Products supplied large, untrimmed blocks of 1 lb density EPS foam, measuring 49.5” x 52” x 144”, for the construction of an elaborate artificial rock formation and water feature for a Carvana project. The foam was cut, shaped, and carved to create the overall structure before being covered with reinforced coatings to form a durable shell. Additional coating layers were then hand-carved to create realistic rock textures and natural details, followed by waterproofing, coloring, and sealing.
What makes this project unique is that the structure functions as an above-ground swimming pool designed to resemble a natural rock formation. The completed feature includes multiple waterfalls, water-holding basins, misting systems, lighting, and a dedicated pump room. Plumbing and other mechanical components were carefully integrated into the foam structure, allowing the feature to function properly while maintaining the natural appearance of the rockwork.
EPS foam offers the flexibility to create detailed, lightweight structures for custom water features, zoo habitats, grottos, waterslides, artificial rock formations, and other decorative applications.
Have a creative project in mind? Universal Foam Products supplies EPS foam blocks in a wide variety of sizes and densities for projects of all shapes and sizes. Whether you're creating custom rockwork, large-scale sculptures, or unique architectural features, our team can help you find the right foam for the job. Contact Universal Foam Products today for competitive pricing and let us help bring your next project to life!