Custom EPS Foam Cone Used to Create Reusable Concrete Casting Mold

Custom Rubber Mold Concrete Cone Casting Process
Custom Rubber Mold Concrete Cone Casting Process

For a personal workshop in Franklin, North Carolina, a customer used customer EPS foam panels from Universal Foam Products and applied a 1/4" thick foil to insulate two 12' x 14' roll-up garage doors, creating a cost-effective alternative to replacing the doors with insulated models. After installation, the exterior door surface reached 137°F in direct sunlight while the interior surface measured just 78°F, demonstrating the foam’s impressive insulating performance. The project was completed for less than $1,500 compared to a $12,625 quote for new insulated doors, providing substantial upfront savings and the potential for reduced heating and cooling costs.

Eps Foam Cone Concrete Casting Master Pattern
Eps Foam Cone Concrete Casting Master Pattern
Precision Cut Eps Foam Cone Mold Making Prototype
Precision Cut Eps Foam Cone Mold Making Prototype

“Thanks again for the excellent service. Your product knowledge made my job so much easier on this project.”